Remote Monitoring Solution for Injection Molding Machines
With robust data transmission and edge computing capabilities, the IG502 IoT edge gateway enables remote monitoring of distributed machines, boosting operational efficiency and simplifying facility maintenance.
Background
Injection molding machines play a vital role in producing a wide range of plastic products. However, traditional monitoring methods struggle with challenges like lack of process visibility, limited manual inspections, and delays in fault detection.
To overcome these limitations, a remote monitoring solution for injection molding machines uses IoT, cloud platforms, and remote monitoring technologies. This solution enables real-time monitoring, efficient data collection, and seamless remote operations, ensuring improved performance and reliability.
Customer Requirements
Real-time Monitoring and Remote Control
Monitor key injection molding machine parameters like temperature, pressure, and speed through a cloud platform or local server. Enable remote control to adjust settings and improve the production process.
Fault Diagnosis and Predictive Maintenance
Use an intelligent system to analyze data, identify potential faults, and send timely alerts to prevent production delays and equipment damage. Predictive maintenance ensures planned maintenance based on machine status, reducing unplanned downtime.
Data Analysis and Reports
Process and visualize operational data with an advanced platform. Generate reports and charts to track production efficiency, quality metrics, and equipment utilization, helping clients continuously improve operations.
Solution
The solution includes injection molding machines, IG502 IoT edge gateway, and a remote management platform. The IG502 connects to the injection molding machine controller to collect real-time on-site data such as temperature, pressure, and lubricant levels. After filtering and preprocessing the data locally, it transmits the information to the remote management platform via dedicated protocols over the 4G network for advanced analysis and processing. Customers can access, analyze, and manage this data anytime through computers or mobile devices.
Maintenance teams can use the client platform to establish a maintenance channel with the on-site injection molding machines. They can remotely configure, debug, and upgrade the equipment, enabling remote maintenance and real-time monitoring. This approach improves operational efficiency by providing immediate insight into the machine’s status. Through predictive maintenance, issues are detected and resolved early, reducing downtime and extending the equipment’s lifespan.
Capabilities
Supports Major Protocols and Clouds
The IG502 IoT edge gateway works with Modbus TCP/RTU, EtherNet/IP, ISO on TCP, OPC UA Client, and more, making it simple to send device data to the cloud for remote monitoring and predictive maintenance. This reduces costs and enhances customer satisfaction.
Python Programmable for Customization
The IG502 includes an embedded Python platform, allowing developers to easily implement specific business logic and create personalized functions.
Efficient Management for Large Deployments
The IG502 features web interface configuration for quick setup and supports centralized management with InHand’s Device Manager, enabling real-time monitoring of multiple devices.
Reliable Connectivity for Continuous Operation
The IG502 edge gateway provides stable network service for unmanned IoT sites with:
- Dual SIM auto-switching to the best network.
- Multi-level link detection for fault recovery.
- Embedded watchdog technology for uninterrupted operation.
Advanced Edge Computing Capabilities
Powered by an ARM Cortex-A8 processor (600MHz), 512MB RAM, and 8GB eMMC, the IG502 delivers intelligent data processing, real-time optimization, and smart analytics for on-site devices.
Products
Multi-protocol IoT Gateway designed for IoT applications
Remotely access your onsite machines anywhere anytime
More Applications
